The World’s Most Advanced AI-Based 3D Measurement System

In manufacturing, measurement defines quality and precision defines competitiveness. When Metsä Group’s new Kerto LVL mill begins production in Äänekoski in 2026, it will rely on the world’s most advanced 3D measurement technology.

Developed by Vire Labs, the AI-based system delivers sub-millimeter accuracy in real time, bringing a new benchmark of precision to industrial quality assurance. It combines AI-driven surface analytics, multi-sensor laser scanning and edge computing into one compact system.

However, achieving this level of precision in continuous industrial production is far from simple.

The challenge: measuring at the speed of production

In modern wood manufacturing, precision is everything. Every millimeter counts and not just for quality assurance, but for material efficiency, sustainability, and overall production profitability. Yet achieving that level of precision on a live production line is one of the toughest challenges in the industry.

Production lines vibrate, lighting changes, temperatures fluctuate, and surfaces vary from smooth to irregular. All of this affects how measurement systems perceive and interpret data. Traditional inspection methods and 2D imaging systems can identify surface issues or dimensional deviations, but they fall short when boards are moving at industrial speeds.

What’s needed is a system that can capture the full geometry of each product — in three dimensions — while it’s in motion.

The solution: industrial 3D intelligence as a turn-key solution

Most industrial AI projects start with a blank sheet of paper. This one didn’t.

At the core of Metsä Group’s solution sits VireScanner – a productized 3D measurement platform designed specifically for industrial use. Built on the VIREBOX.AI edge computing unit, it delivers sub-millimeter precision in real time, even under continuous production conditions.

Unlike traditional, custom-built systems, VireScanner is ready to integrate directly into production environments. The system combines advanced sensors, AI-driven surface analytics, and local edge computing into one compact, stand-alone unit that requires no external servers or customer infrastructure.

The result is a turn-key 3D measurement solution that integrates effortlessly into production environments — delivering reliable, repeatable precision at industrial speed.

Key Advantages for clients:

·      Fast deployment: Standardized modules and tested algorithms drastically reduce project time.

·      Stand-alone operation: No cloud dependency or customer server infrastructure required.

·      Predictable performance: Proven edge-AI platform with consistent accuracy, reliability, and latency.

·      Lower lifecycle costs: Standardized components and software simplify maintenance and upgrades.

·      Industrial durability: Aluminum structure, thermal insulation, and modular sensor mounts designed for 24/7 operation.

·      Integrated intelligence: Advanced sensors combined with VIREBOX.AI’s onboard processing enable unified 3D measurement and analysis.

·      Proven scalability: The same platform supports applications from wood processing to metal, logistics, and composite materials.

Vire Labs’ approach is simple: no prototypes, no experiments – just industrial-grade systems that are ready, repeatable, and reliable.

Comments from the client:

“The innovative measurement solution developed by Vire Labs automates quality assurance processes, enabling continuous monitoring of production quality and rapid identification of deviations. The solution is one of the key factors that enable us to ensure the high quality of our production and meet the quality requirements of our customers,”

-              Eero Lampola, Project Manager at Metsä Wood

3D intelligence in action

Building on the proven VireScanner platform, the system captures the complete geometry of each board in real time. Multiple advances sensors work together to generate data from multiple advanced sensors that describe every surface and edge with sub-millimeter precision.

The measurement is completely contactless — every board is scanned as it passes by, without slowing or touching the product. This enables continuous, non-intrusive quality control even at full production speed.

The data is analyzed immediately by AI-driven surface analytics, which detect dimensional deviations, surface defects, and shape variations automatically. All processing takes place locally on the VIREBOX.AI edge unit, eliminating latency, data-transfer costs, and dependence on external servers.

The system also learns continuously. Machine-learning algorithms adapt to new materials, lighting, and production conditions — improving accuracy and reliability over time.

Designed for the factory floor

The VireScanner itself is engineered for continuous 24/7 operation. Its aluminum structure, thermal insulation, and modular sensor mounts maintain stability even in demanding environments. The system integrates easily into existing production lines, and all data remains securely within the customer’s infrastructure.

For manufacturers, this means fewer interruptions, higher yield, and quality control that operates at the same pace as production — precise, automated, and always on.

Beyond one mill: a shift in how industry will think about quality

The advantages of Vire Labs’ 3D measurement technology go far beyond a single application. What’s happening at Metsä Group’s new Kerto LVL mill reflects a broader change in how industrial quality is achieved and maintained in the years to come.

Factories are evolving from static inspection toward dynamic, self-correcting systems. Instead of occasional quality checks, AI-based 3D measurement enables continuous control for every product, every second and without interruption. Each scanned board generates data that strengthens the process, improving stability, reducing waste, and allowing faster feedback to production systems.

Whether it’s engineered wood, metal components, or composite materials, the same principles apply: precision, adaptability, and data-driven improvement. Vire Labs’ technology turns measurement into a continuous feedback loop — a foundation for smarter, more autonomous, and more sustainable manufacturing.